Goma kayan aiki don jingina samarwa

1. Daidai-in-lokaci samarwa (JIT)

Hanyar samar da lokaci-lokaci ta samo asali ne daga Japan, kuma ainihin ra'ayinsa shine samar da samfurin da ake buƙata a cikin adadin da ake buƙata kawai lokacin da ake bukata. Tushen wannan yanayin samarwa shine bin tsarin samarwa ba tare da ƙima ba, ko tsarin samarwa wanda ke rage ƙima. A cikin aikin samarwa, yakamata mu bi ƙa'idodin ƙa'idodi, samarwa bisa ga buƙata, kuma mu aika da kayan da yawa gwargwadon buƙata akan wurin don hana ƙira mara kyau.

2. 5S da gudanarwa na gani

5S (Tarin, gyarawa, tsaftacewa, tsaftacewa, karatu) kayan aiki ne mai tasiri don sarrafa gani na kan layi, amma kuma ingantaccen kayan aiki don haɓaka karatun ma'aikata. Makullin nasarar nasarar 5S shine daidaitawa, mafi cikakkun bayanai akan ma'auni a kan yanar gizo da kuma bayyana nauyi, ta yadda ma'aikata za su iya fara kula da tsabtar shafin, yayin da suke bayyana kansu don magance matsalolin rukunin yanar gizon da kayan aiki, kuma a hankali suna haɓaka ƙwararru. dabi'u da kyakkyawar ilimin sana'a.

3. Kanban Gudanarwa

Ana iya amfani da Kanban a matsayin hanyar musayar bayanai game da sarrafa kayan aiki a cikin shuka. Katunan Kanban sun ƙunshi bayanai kaɗan kuma ana iya amfani da su akai-akai. Akwai nau'ikan kanban iri biyu da ake amfani da su: samar da kanban da bayarwa kanban. Kanban kai tsaye, bayyane kuma mai sauƙin sarrafawa.

4. Daidaitaccen Aiki (SOP)

Daidaitawa shine kayan aikin gudanarwa mafi inganci don ingantaccen inganci da samar da inganci. Bayan nazarin darajar rafi na tsarin samarwa, an kafa ma'aunin rubutu bisa ga tsarin tsarin kimiyya da hanyoyin aiki. Ma'auni ba kawai tushen yanke hukunci ingancin samfur ba, har ma da tushen horar da ma'aikata don daidaita aiki. Waɗannan ƙa'idodin sun haɗa da ƙa'idodin gani na kan-site, ƙa'idodin sarrafa kayan aiki, ƙa'idodin samar da samfur da ƙimar ingancin samfur. Samar da jingina yana buƙatar "komai ya daidaita".

5. Cikakkiyar Kulawa (TPM)

A cikin hanyar cikakken shiga, ƙirƙirar tsarin kayan aiki da aka tsara, inganta ƙimar amfani da kayan aiki na yanzu, cimma aminci da inganci, hana gazawar, ta yadda kamfanoni za su iya rage farashi da haɓaka ingantaccen samarwa gabaɗaya. Ba wai kawai yana nuna 5S ba, amma mafi mahimmanci, nazarin amincin aiki da sarrafa samar da lafiya.

6. Yi amfani da Taswirorin Rarraba Ƙirar don gano sharar gida (VSM)

Tsarin samarwa yana cike da abubuwan ban mamaki na sharar gida, Taswirar Taswirar ƙimar ƙimar shine tushe da mahimmin mahimmin aiwatar da tsarin jingina da kawar da sharar tsari:

Gano inda sharar gida ke faruwa a cikin tsari kuma gano damar ingantawa mara kyau;

• Fahimtar sassa da mahimmancin rafukan darajar;

Ikon zana ainihin taswirar rafi mai daraja;

• Gane aikace-aikacen bayanai don ƙimar zane-zane mai rafi da ba da fifikon damar haɓaka ƙididdiga bayanai.

7. Daidaitaccen zane na layin samarwa

Tsarin da ba shi da ma'ana na layin taro yana haifar da motsi mara amfani na ma'aikatan samarwa, don haka rage yawan aiki. Saboda tsarin motsi mara ma'ana da hanyar tsari mara ma'ana, ma'aikata suna karba ko sanya kayan aikin sau uku ko biyar. Yanzu kimantawa yana da mahimmanci, haka ma tsara rukunin yanar gizo. Ajiye lokaci da ƙoƙari. Yi ƙari da ƙasa.

8. JAWO samarwa

Abin da ake kira abin da ake kira ja shine sarrafa Kanban a matsayin hanyar, amfani da "take kayan aiki" wato, bayan tsari bisa ga "kasuwa" yana buƙatar samarwa, ƙarancin samfurori a cikin tsarin da ya gabata don ɗauka. adadin adadin samfuran da ke cikin tsari, don samar da tsarin gaba ɗaya na tsarin sarrafa ja, ba za a taɓa samar da samfuran sama da ɗaya ba. JIT yana buƙatar dogara ne akan samar da ja, kuma aikin tsarin ja shine sifa na yau da kullun na samarwa. Lean bin sifili kaya, yafi mafi kyau ja tsarin aiki a cimma.

9. Saurin Canjawa (SMED)

Ka'idar sauyawa cikin sauri ta dogara ne akan dabarun bincike na ayyuka da aikin injiniya na lokaci guda, tare da manufar rage ƙarancin kayan aiki a ƙarƙashin haɗin gwiwar ƙungiya. Lokacin canza layin samfurin da daidaita kayan aiki, lokacin jagorar za a iya matsawa zuwa babban matsayi, kuma tasirin saurin sauyawa yana bayyana sosai.

Don rage ɓacin lokaci na jira har zuwa mafi ƙanƙanta, tsarin rage lokacin saitin shine a hankali cirewa da rage duk ayyukan da ba su da ƙima da kuma juya su cikin ayyukan da ba a ƙare ba. Lean samar da shi ne ci gaba da kawar da sharar gida, rage kaya, rage lahani, gajarta masana'antu sake zagayowar lokaci da sauran takamaiman bukatun don cimma, rage saitin lokaci ne daya daga cikin key hanyoyin da za su taimake mu cimma wannan burin.

10. Ci gaba da Ingantawa (Kaizen)

Lokacin da kuka fara ƙayyadaddun ƙima daidai, gano rafin ƙimar, sanya matakan ƙirƙirar ƙima don takamaiman samfur ɗin ci gaba da gudana, kuma bari abokin ciniki ya cire ƙimar daga kasuwancin, sihirin ya fara faruwa.

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Lokacin aikawa: Satumba-13-2024